Injection Molding

Polymer focuses on molding highly-engineered plastic parts, especially those requiring value-added post-press operations. Our prices are competitive, our lead times are compressed, and our engineering support, customer service and project management without equal. Customers appreciate our flexibility, creative solutions, and turn-on-a-dime attitude. We mold parts with a wide range of annual volumes—from hundreds a year to hundreds of thousands a year and higher.

We have in-depth application knowledge in our chosen markets, a major benefit as our engineers work with you to translate designs into reality. Chances are we have already dealt with issues you may face. We know you have pressing deadlines, and we work with you to get you great parts fast and when promised.

Polymer offers flexible tooling options, both domestic and Asian. We regularly provide high-quality production tools in 3-8 weeks at attractive prices. We maintain comprehensive in-house tooling support capability. We utilize sophisticated mold flow analysis in mold design and adhere to scientific molding principles in optimizing molding processes. Polymer has successfully implemented numerous tool transfer programs and has extensive experience dealing with associated issues to insure a smooth transition.

We feature:
• 45 state-of-the-art molding machines
• Press sizes from 38-800 tons. Horizontal and vertical presses.
• A variety of automation options
• Mattec process control monitoring
• ISO Class 8 clean room environment
• Wide range of engineering grade resin capability, from structural foam grades of Noryl to glass-filled nylons, Ultem, PEEK, ABS, acrylics, polycarbonates, and more
• Overmolding, insert molding, and lost-core molding
• Full complement of in-house secondary and finishing capabilities, including machining, painting (automotive level), EMI/RFI shielding, silk screening and pad printing, hot stamping, heat staking, ultrasonic welding, leak and pressure testing, electrical and signal testing, and decorating services
• Product assembly and fulfillment programs.

Polymer is widely known for its technological innovation, whether it be in developing unique tooling approaches, in devising approaches to fixturing and automating press and post-press operations, or in introducing novel material blends.

Our tailored 125,000 square foot molding facilities and our continuing investment in new equipment have taken Polymer to new levels of efficiency, process control and quality. Our security and traceability measures meet the most stringent requirements of our defense and medical customers.